How to Wire Lights on a 48 Volt Golf Cart?

Golf is a fascinating game. It is comparable to other pastimes from the meaning that it also utilizes balls and clubs, but it is exceptional in the sense that it does not have a standardized playing area.

Simply put, golf is played with different paddles to hit the ball into a series of strategically placed holes throughout a spacious course. However, the caveat is that you should do this with as few strokes as possible.

Most classes have 9 or 18 holes, covering a normal place of 74 yards -- imagine having to lug all of your golf gear around such a enormous space. That said, this is why golf carts are common companies for golfers. These mini motorized vehicles assist players traveling across the area, which not just reduces their weight but also speeds the game up. And occasionally we usually develop with these simple query on how to Wire Lights on a 48 Volt Golf Cart?

How to Wire Lights on a 48 Volt Golf Cart

Why do we need wire lights?

Golf carts are somewhat smaller than the regular sedan, but are usually large enough to squeeze a couple of guys and their gear. As a result, they usually don't have all the traits that a car has, but they can definitely be changed.

Wire lights in golf carts are a frequently requested modification by golfers. Because golf is often played in the daytime, buggies are usually not manufactured without headlights. But playing golf at night is slowly gaining popularity, which also increases the requirements for lighting installation. But since most bulbs are 12 volt accessories, the process for setting up a 48V golf cart is somewhat different. I will reveal a step-by-step guide on the best way to connect the lights to a 48V golf cart in this tutorial.

Wiring Procedure

Materials required. Before I start this tutorial, I want you to collect all these necessary materials first. You will need:

  • An electric drill
  • 9/16 wrench
  • Wire cripple
  • Wire stripper
  • A voltage reducer that works on 48-volt golf carts
  • Lighting of your choice, some pre-made lighting decor is already available for easy installation.
  • Mount brackets
  • 16-gauge cable, the length depends on the distance from your battery to where you want it
  • Install the light switch.
  • Solderless butt connector
  • Solderless ring terminals
  • Inline fuser holder
  • Insulated female spade terminal
  • Nylon wire fastening
  • Electrical tape
  • Screw and a screwdriver
  • Safety gloves
  • Protective goggles
  • Volt meter

Step 1. Start by making sure your engine is off and your cart is in maintenance mode.

Step 2. Locate your cart battery and disconnect its positive and negative terminals. If you have a series of batteries in your cart, detect the beginning of the series and disconnect the negative terminals from there.

Step 3. Find a place inside the battery bogie where you can place the voltage reducer. Install the voltage reducer according to the manufacturer's specifications and secure it in place by drilling it into the frame of your golf cart.

Step 4. Use butt connectors to turn off the 12-volt wire from the voltage reducer. You will connect your light cable here. As a safety precaution, use a voltage meter first to check if the voltage has already dropped to 12 volts.

Step 5. Reconnect the positive and negative terminals of the battery and make sure everything is in the right place. Otherwise, your cart may suffer serious damage caused by faulty wiring.

Step 6 Choose a location where you want to mount your headlight and its switch. Ideally, the lights mounted on the top of the cart provide the best illumination for the players. Secure your lights with mounting brackets.

Step 7. For the switch, drill a hole where the switch will be fitted. The size of the hole will depend on the size of the threaded part of the switch but it is about half an inch in diameter.

Step 8. Connect a lead end of the inline fuse holder to the power output terminal of the voltage reducer. Close the other lead edge with the butt connector.

Step 9. Extend the other end of the inline fuser holder to the switch and connect it to the center terminal with a heated female spade terminal.

Step 10. Now, get the 16-gauge wire and connect one end to the second terminal of the switch.  Carefully extend the cable to where the lights are. With a butt connector, connect the other end of the cable to the lights.

Step 11 Connect as many nylon cables as possible to secure your 16-gauge cable. Cover connections with electrical tape for extra protection.

Step 12. Finally, secure the switch to the position with the screws. If it works, turn the switch on and off for testing.

Watch this video about how to Wire Lights on a 48 Volt Golf Cart?


Final Words

The method described in this tutorial can also be applied to a golf cart running at 36 volts. Some carts use a series of 12-volt batteries and other users prefer to connect their lighting fixtures to one of their batteries so as not to install a voltage reducer. That too can be done. However, this method wears that particular battery faster than others.

We hope you have found the answer to how to Wire Lights on a 48 Volt Golf Cart.

Leave a Comment

Show Buttons
Hide Buttons